2004 Awards for Innovation in Powder Metallurgy

The Award Of Merit - Components

Winner
Winner
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Miba Camshaft Gear

Company Name: MIBA Sintermetall GmbH
Address: Dr.-Mitterbauer-Str. 1, A-4655 Vorchdorf/Austria
Tel: 0043/7614/6541-3423
Fax: DW 3473
Contact: Christian Sandner

End-User Company: BMW

Composition of PM Product: Prealloyed FeMo based steel

Finished Weight of Component: 370 g

Density (g/cm3): 7,0 up to 7,8

Tensile Strength (N/mm2): 590 (core)

Hardness: 750 HV5  toothflank, 200 HV5  core

Treatment: Heat treatment

Date PM Production First Started: mid 2003

Annual Production Quantity: 500.000 p.a.

This sintered camshaft gear works at a performance level that was previously restricted to wrought steel. It actually replaced an existing steel gear. The application of surface densification of the flank as well as the tooth root on a prealloyed sintered steel led to a performance level similar to case hardened steel (e.g. 16 Mn Cr5).

To our knowledge it is the first application of a sintered gear for a high performance camshaft drive of an internal combustion engine – several other applications of sintered gears have since been introduced into mass production or are under development.

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