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AMRC with Boeing
University of Sheffield,
Advanced Manufacturing Park, Wallis Way,
Catcliffe, Rotherham,
South Yorkshire,
S60 5TZ
UK

Tel: +44 (0)114 222 6681
Fax: +44 (0)114 222 7678
E: m.ruffo@sheffield.ac.uk


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Company Profile
 

 

The Innovative Metals Processing Centre (IMPC)

The Innovative Metals Processing Centre (IMPC) is an active part of the Advanced Manufacturing Research Centre (AMRC) with Boeing. AMRC started as a successful collaboration between the University of Sheffield and Boeing and is today an R&D consortium of many large and small companies involved mainly in the aerospace, medical and motorsport sectors.

IMPC can work on any kind of application that is considered “innovative” and based on powder metallurgy and/or additive layer manufacturing (usually leading to net-shape or near net-shape products). The IMPC main aim is the implementation of novel technologies in industry. However, IMPC does not work only on the final stage of implementation, but on the full technology lifecycle up to the machinery installation in an optimised manufacturing facility. In other words, IMPC can prototype and optimise novel manufacturing processes for particular applications. In particular, IMPC can work on:

  • Long term research on powder metallurgy processes
  • Feasibility studies for technology readiness and business cases
  • Process and product optimisation from different points of view:
    • technical
    • organisational
    • management
    • economic
  • Process and product testing
  • Process and product validation and certification
  • Pre-production
  • Knowledge transfer
  • Final step of process implementation in factories
  • Supply chain development both upstream and downstream, especially for the aerospace, medical and motorsport sectors

Spread of technologies

IMPC decided to invest in a portfolio of technologies with a focus of delivering quality products, especially from the materials' integrity point of view. The current choice of in-house technology covers both small and large components for low and high volume manufacture. Figure 1 shows the technologies available in IMPC, highlighting the cover of production volumes and components' size.



Product Profile
 

  • Metal Injection Moulding (MIM) – for small components required in high volume
  • Additive Layer Manufacturing (ALM or RM) – for low volume and high value parts
  •