|
This
term is applied to the process, now established on an industrial scale,
wherein a metal powder is fed continuously into a rolling mill which
may be heated, and compacted between the rolls into strip.
This
strip is then passed through a sintering furnace and rerolled to finished
size.
In
general the product does not have any advantage over strip produced
by rolling cast billets, although in some cases superior homogeneity
can be demonstrated as well as freedom from laminations that
can arise from ingot defects.
The
main advantage is economic, and
depends on the following features:
- (a)
The yield of finished strip from castings is low.
- (b)
The cost of fettling the ingot, of the extensive rolling, annealing
and pickling, is considerable.
Powder rolling is economical,
therefore
especially in cases where the metal is produced cheaply as a powder
directly during the extraction process, e.g. nickel,
and
in the case of a material that work-hardens rapidly and, therefore,
requires many intermediate annealing and pickling operations during
reduction of a rolling slab, e.g. stainless steel.
The
production of small quantities of special materials by powder rolling
is increasing for applications such
- as
cobalt- or nickel-base alloy strip for welding,
- nickel-iron
strip for controlled expansion properties,
- special
Cu-Ni-Sn alloys for electronics,
- porous
nickel strip for alkaline batteries and fuel cell electrodes,
- composite
bearings, etc
|