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Driving Flange

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GEVORKYAN, s.r.o.
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Driving Flange
Benefit: Cost Saving
Main Forming Process: Conventional Processing
End Use Sector: Power Tools
Material: Ferrous

Description

The Driving Flange was designed in cooperation with one of the leading power tools producers. The part is absolutely brand-new. It has never been produced before by any other technology. The original conception, including prototypes, was designed for CNC machining from conventional bars. Yet, the adaptation to PM technology provided a huge price reduction in comparison to traditional technology.

The serial scale production provides a cost effective solution to the customer. The new design of the driving flange represents a truly new approach in cutting and brushing disc clamping action. We expect to spread this concept worldwide during next few years, including complete replacement of old generation of a flange, which uses an internal thread to create a clamping force. From an end user point of view, the main contribution is the reduction of the time which is needed to replace an already worn disc – within a few seconds instead of one minute. The Driving Flange is compacted on a CNC hydraulic press using all three upper axes and all four lower axes. To ensure a higher hardness of the surface layer and tough core of the part, case hardening is used. CNC turning is used to ensure a precise internal diameter, and CNC milling is used to create four counter bars for screws

Component Specification

Density (g/cm3): 6.9
Tensile Strength (MPa): 460
Yield Strength (MPa): 330
Elongation (% strain): 2
Hardness (HRC): 42

The information contained in these case studies is provided by third parties and although EPMA does its best to ensure the case studies are accurate it is not liable for any mistakes or wrong information

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