Futurewave, a design agency based in Zaventem, Belgium, has taken advantage of metal Additive Manufacturing for the design and production of its Alyx electric bike. The company used the technology to produce key components of the bicycle frame, enabling a ‘plug and play’ approach to the construction, and simplifying the assembly process.

Through its patented system, Futurewave was able to produce the bike without the use of traditional molding or tooling. The sections of the bike are not welded together, with company using additively manufactured connecting nodes that allow each tube section to fit together perfectly.

The design also has the advantage of allowing the frame size to be adjusted through the replacement of certain parts. So, for example, a child’s bike can be transformed into an adult bike by retaining some parts (such as the nodes) and simply replacing others.

Futurewave used generative software tools to create an organic design that strengthens the internal structure of the connecting nodes. The aluminium frame of the bicycle also integrates multiple functions, while maintaining a minimalist and streamlined aesthetic.